product
Polyolefin Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive
Mattress Hot Melt Adhesive

Mattress Hot Melt Adhesive

Hot melt adhesive for mattresses is a functional bonding agent that has been developed to cover the needs of the modern mattress industry in terms of high efficiency, environmental protection, and high-performance production. Its application in mattress manufacturing is quite broad and ranges from bonding non-woven fabric sleeves of individual pocketed springs, laminating multi-layered foams of different densities, and quilted fixation of fabrics and filling layers to the reinforcement of mattress edges. The product’s main property is providing adhesive strength that is both durable and reliable, stabilizing and keeping intact the mattress’s internal structure during long-term use, and consequently, precluding delamination and noise. It is an essential key material for the creation of high-quality, durable mattresses.

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Features

1.Robust Structural Adhesion & Longevity:

 

Has a great initial tack and final bond strength; therefore, it can endure deformation and pressure just like the original structural bond of the mattress. Some products show remarkable resistance to aging and have stable performance, which together prolong the reliability of the mattress structure for the long term.

 

 

2.Great Environmental & Safety Attributes:

 

The solvent-free, low-VOC method is production-friendly and meets strict environmental standards such as RoHS and REACH.

 

 

3.High Production Flexibility:

 

A fast curing speed that requires no drying or chemical curing waiting time promotes rapid assembly and immediate packaging of finished goods which in turn considerably increases production efficiency. It can be easily installed in various automated coating processes such as spraying, roller coating, drop coating and spin coating.

 

 

4.Great Material Compatibility:

 

The adhesive is designed for the very purpose of bonding porous and difficult-to-bond materials, thereby effectively adhering to all the internal parts of a mattress the likes of foam, non-woven fabric, knitted fabrics, memory foam, latex and even springs.

 

 

5.Outstanding Process Performance:

 

The adhesive has a prolonged open time (operating window) feature that makes it easy to carry out accurate alignment and compaction of multi-layer materials. At the same time, high thermal stability and flexibility ensure smooth application, thus preventing brittleness in winter and oozing in summer.

 

Product Parameters

Item Name

Mattress Hot Melt Adhesive

Base Material

Synthetic Rubber

Appearance

White

Soft Point(℃)

80-120℃

Viscosity

1000 -3500cps @180℃

Application Temperature

150-180℃

Application areas/scenarios

 

Mattress hot melt adhesive is a very important part in the process of making modern mattresses, which involves several critical steps:

 

1.Spring System Encapsulation and Fixation:

 

It is used to bond the non-woven fabric sleeves of independent pocketed springs and also for laminating the entire spring core with upper and lower support layers.

 

2.Comfort Layer Lamination:

 

It is employed to bond precisely between the layers of foam and memory foam with different densities and functions, thus creating a comfortable system.

 

3.Fabric and Filling Layer Bonding:

 

It is applied for securing surface fabrics, knitted materials, and underlying foam or cushioning cotton through quilting fixation.

 

4.Side Reinforcement and Edge Sealing:

 

It is utilized for the bonding of side reinforcement strips and multi-layer edge materials in order to improve edge support.

 

 

Application areas/scenarios
Mattress Glue Mattress Construction
Mattress Application  mattress hot melt adhesive

 

FAQ

Q1: Are mattress hot melt adhesives environmentally friendly and are they consumer friendly?

 

A: Most of the professional mattress hot melt adhesives use eco-friendly, odorless, and solventless formulas. The high-quality products are the ones that are considered safe for the environment and human health both in the course of manufacturing and after curing, hence they are the mainstream choice in the present mattress making industry.

 

Q2: What criteria to apply in order to select the most suitable mattress hot melt adhesive for my production line?

 

A: The selection should be done after thorough weighing up of the factors, which are:

 

Materials to Bond: It is important to know the types of materials that are going to be bonded together, for instance, foam, fabric or spring.

 

Process Requirements: Pick a product that has an open time and curing speed suitable for your production line speed.

 

Performance Requirements: For materials that are required to be very durable and to resist high temperatures (e.g. luxury mattresses), consider using a higher-performance reactive PUR hot melt adhesive.

 

It is good practice to inform the suppliers of your requirements in detail and to ask for samples for testing on the machine to confirm compatibility.

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